A FULL SERVICE METAL STAMPING AND FABRICATION COMPANY

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ACE STAMPING CAPABILITIES

ACE STAMPING CAPABILITIES

Looking for a 'one-stop' metal stamping and sheet metal fabrication partner who tackles comprehensive metal stampings and fabricated parts, from custom design and rapid prototyping through in house tooling, production, assembly and final packaging and shipping? Do you want an accomplished team of engineers, designers and tool & die experts who can oversee and fulfill literally every part of your metal stamping and fabrication needs? Do you need a metal stamping and fabrication company who is equipped to produce a few prototypes, or capable of delivering millions of parts? Your answers are simple - ACE.

Using the latest technologies and procedures, ACE arms itself with every means possible to fulfill any type job, from micro-miniature parts to over-sized components and assemblies. Because, 'we cannot' is not in our vocabulary.

"ACE - YOUR 'ONE-STOP' PRECISION METAL STAMPING & METAL FABRICATION ANSWER FOR ALL YOUR NEEDS."


Tired of jumping back and forth to multiple 'shops' to get your job done? At ACE you can relax, knowing your job has found a home through its lifespan, from initial design to shipping and warehousing. We offer a broad range of precision metal stamping and sheet metal fabrication capabilities to meet practically any customer requirement that comes through our door.

ISO 9001 Certified
ISO 9001 Certified
since 1996
ACE Stamping Capabilities Brochure
Capabilities Brochure

PROGRESSIVE DIE STAMPING

A multi-stage sheet metal forming process where the final shape takes form with multiple sequential operations. Within one press, progressive die stamping can perform multiple stampings including, blank, form, draw, pierce, tap and stake.

BENEFITS:
Variety of shapes or impressions can be produced at one time. Efficient and cost effective utilizing minimal material handling. High-speed production produces single or multiple parts per stroke at close tolerances.

Number of Presses: Over 40 Presses
Press Capacity: 5 – 400 Tons
Materials Size: 72” Length 24” Wide
Materials Thickness: .003" to .500"
Materials: Virtually any Alloy
Part Size: Capable of Small to Large Parts
Volume: Small to Large Runs; 100 – 100,000,000 annually

COMPOUND DIE STAMPING

A single-stage sheet metal forming process, where with a sole press stroke, the final shape is created.

BENEFITS:
Variety of shapes or impressions can be produced at one time. Efficient and cost effective utilizing minimal material handling. High-speed production produces single or multiple parts per stroke at close tolerances.

Number of Presses: Over 40 Presses
Press Capacity: 5 – 400 Tons
Materials Size: 72” Length 24” Wide
Materials Thickness: .003" to .500"
Materials: Virtually any Alloy
Part Size: Capable of Small to Large Parts
Volume: Small to Large Runs; 100 – 100,000,000 annually

DEEP DRAW STAMPING

A multi-stage sheet metal forming process that is used for parts when the material is required to flow or stretch in order to achieve a significant depth.

BENEFITS:
Variety of shapes within one product which has multiple depths.

Number of Presses: Over 40 Presses
Press Capacity: 5 – 400 Tons
Materials Size: 72” Length 24” Wide
Materials Thickness: Up To .090"
Materials: Virtually any Alloy
Part Size: Limited to small and medium part size
Volume: Small to Medium Runs; 100 – 25,000 annually

TURRET PUNCH PRESSES

Produces complex parts with a high-degree of accuracy. Once programming is completed, punch presses produce a variety of features without requiring new tooling or re-tooling.

BENEFITS:
Have few limitations, complex parts are produced with a high accuracy level while eliminating multiple secondary operations.

Number of Presses: 3
Press Capacity: Up To 20 Tons
Materials Size: 96” Length 48” Wide
Materials Thickness: Up to .250"
Materials: Stainless Steel, Aluminum, Cold Roll Steel, Hot Roll Steel, Galvanized
Part Size: Capable of Small to Large Parts
Volume: Small to Large Runs; 100 – 100,000 annually

LASER CUTTING

Produces complex parts by using a high-powered beam to cut material based on computer-controlled parameters. As the laser guides its beam along the material, everything in its direct path is vaporized, burned or melted.

BENEFITS:
With few restrictions, complex parts are produced virtually burr free and zero dust formation allowing practically radius free inner-edges.

Number of Machines: 4
Press Capacity: 6000 Watts
Materials Size: 144” Length 60” Wide
Materials Thickness: Up To .500"
Materials: Stainless Steel, Aluminum, Cold Roll Steel, Hot Roll Steel, Galvanized, Copper, Brass
Part Size: Capable of Small to Large Parts
Volume: Small to Large Runs; 100 – 100,000 annually

PRESS BRAKE FORMING

Shapes metal parts under high mechanical pressure. Procedure is usually done after job stamping is completed.

TRANSFER DIES

A multiple stage metal forming process, where final shape takes form with a series of operations. Commonly used for structural components, shells and tube applications.

DIE BUILDING

Experienced designers and engineers select the best material, die type and most cost efficient procedures to meet each job's specificications. Designing and building from ground up high quality dies and tooling that are customized for each application and is the backbone of any job.

  • Design initial die
  • Manufacture die to meet most exacting specs
  • Full suite of testing
  • Quality control and configuration
  • On-site tooling
  • Die validation

DIE REPAIR

Repairing, changing or maintaining tooling dies resulting in keeping jobs running consistent without costly down time for repair. Experienced technicians available to perform any required repairs or servicing.

  • On-site repair and maintenance
  • Sharpening and reconditioning
  • Component or die replacement
  • Blueprint reading
  • Reverse engineering
  • Re-manufacturing to meet new specifications

DIE VALIDATION

Testing and trying out die designs using a model. Validating a dies’ performance and identifying potential problems prior to full production run.

IN-HOUSE TOOL ROOM

Our designers and engineers have the ability to design and manufacture fixtures and dies on site, to meet the most complicated part tolerances.

AUTOMATED / MANUAL ASSEMBLY

Assembling components for a finished product whether it be by hand, machine or welding.

  • Welding
  • Riveting
  • Threaded Fasteners
  • Adhesive Applications
  • Final Assembly
  • Finishing

SPOT WELDING

Resistance welding used to join overlapping metal sheets up to 3mm thick and require no filler materials.

ROBOTIC WELDING

Automatic welding used for complex, repetitive and specific tasks with superior tractability and maneuverability.

HEAT TREATING

Heat treating is the process of heating or cooling metals to alter their physical or chemical properties, without affecting size and shape. The main purpose of heat treating is to create a part that reaches a certain hardness to perform a special task.

PLATING

Plating is the process by which metal is deposited on a conductive surface. This process can be used for many purposes: decoration, corrosion inhibition, improve wearability, harden, reduce friction, or improve paint adhesion.

PAINTING / POWDER COATING

Wet paint is the traditional process of applying a liquid paint to a metal product for finishing. Most sheet metal fabrication processes will use a spray, pump or pressurized vessel to deliver the wet paint evenly.

Powder coating is a finishing process in which a coating is applied electrostatically to a surface as a free-floating, dry powder before heat is used to finalize the coating. This process yields a thick, hard finish that is tougher than conventional painting.

Both of these processes have many purposes: decoration, corrosion inhibition, improve wearability, harden, or reduce friction.

WAREHOUSING

In-house warehouse storage allows us to rapidly pack and ship goods according to each unique client specification.

  • Small to Large warehouse capabilities
  • Parts available for immediate shipment
  • Climate controlled

INVENTORY

In-house warehouse storage allows custom inventory stocking.

  • Same day / next day shipping
  • Climate controlled warehousing

JEFF
ACE FAMILY FOR 27 YEARS
WIFE AND 2 CHILDREN

ENJOYS SPENDING TIME WITH FAMILY
AND GOING TO SPORTING EVENTS

PRODUCTION MANAGER, RACINE, WI - CORPORATE

ACE Stamping and Machine Co., Inc. is ISO 9001 Certified
2801 S. Memorial Drive, Racine, WI 53403
Ph: 1-800-597-7485   Fx: 262-637-1890
60 aniversario de ACE Stamping